Osprey^™ 9
Distortion

Osprey^™ 9 Inspection Systems

LiteSentry's revolutionary Osprey^™ inspection systems include the only high preforming systems that meet and exceed growing requirements of leading architects and glass suppliers, including mandated distortion and anisotropy measurements.

We pride ourselves on holding our systems to the highest standards in the industry with our state-of-the-art technology and precision data. With LiteSentry^™ you'll be able to detect and prevent defects, improve your yield, and increase customer satisfaction and retention.

COMPLETE

Key Application: Laminating Lines, Extruded Sheet Plastic

OSPREY^™ 9 DISTORTION

KEY APPLICATION

Tempering Furnaces

The highest standard for precision and durability.

The Osprey^™ is a sophisticated, on-line visual inspection system that measures optical distortion of all types, including roll wave, edge kink, picture framing, corner lift, belly banding, vertical kink, bi-stability, saddle bow, bird’s eye, pocket, hammer and any other distortion in heat-treated and laminated glass, solar PV and sheet plastic. The Osprey^™ 9 Distortion by LiteSentry^™ exceeds all industry requirements, providing optimal process control.

FEATURES TECHNICAL SPECIFICATIONS ECONOMIC BENEFITS ADDITIONAL INFO BROCHURES

FEATURES

Measures
- Distortion
- Flatness
- Size
- Thickness
- Coating
True millidopter (mD) optical measurement accuracy
Improves process control by giving operators real-time data on distortion and flatness immediately after tempering
Optical system designed for harsh factory conditions requires little maintenance
Compatible with any brand of Tempering Furnace
Data outputs in many formats for easy integration
Meets or exceeds Vitro CF, Guardian SF, U.S. government, and leading architectural fabrication specifications
Built-in barcode scanner to track each part in the quality database
Certified to ASTM, ISO, EN requirements for optics
Additional Temper QC quality analysis tools
Continuous Web
Pocket distortion analysis
Perimeter and center analysis

TECHNICAL SPECIFICATIONS

Material Types

2-19 mm Thickness
Clear, hard or soft coat low-E
Tinted or reflective

Data & Display

Local and remote displays for immediate operator feedback
Pop-up 3D visualization shows optical topography and 2D side profiles
Color-coded distortion maps for immediate problem recognition and operator interpretation and action
Quality and throughput statistics by sheet area, location on conveyor, shift, date, time
Trend graphing to evaluate line and operator performance over time
XML open source data integration with customer databases
DXF file for tracking shapes
Remote access to live throughput data
New browser-based application to allow monitoring from tablets or smart phones
New data management tools, including a 3D distortion detail file (DDF) for each sheet

Measurement

Dynamic measurement resolution: 0.010 diopter (10 mD) at 400 mm/s substrate velocity
Measurement range: -550 mD to +550 mD
Measurement accuracy and precision*: 10 mD over -200 mD to +200 mD range
Thickness sensor accuracy: +/- 0.1 mm for glass thickness of 0-8 mm and +/- 0.2 mm for glass thickness of 9-25 mm
Size measurement capabilities: +/- 3 mm (.125 inches)

System & Optics

Scalable width system, from 0.5-3.3 meters (19-130 inches)
Energy-saving automatic shutoff when system is idle
Operating environment: 4-50°C (40-122°F)
High resolution visible light cameras inspect sheets from 500-3500 mm (20-138 inches) wide
Patented reflected white LED lighting and optics provide accurate dynamic measurement of optical distortion in mD (millidiopters) and peak-to-valley measurement in millimeters or inches

ECONOMIC BENEFITS

Beneﬁt	Improvement	Value	Annual Cost Savings
Quality Improvement	Reduce product returns	Avoid expense of $1,000-$20,000 per incident for repair or replacement	Typical $20,000
Improved Yield	Reduce losses in downstream fabrication (IG and lamination)	Avoid losses of $50 per IG, $150 per laminate, 10 each per month	$24,000
Improved Throughput	Better process control increases furnace efﬁciency	Up to 5% production gain of 630 sq meters (6,775 sf) = $4,750/month	$57,000
Decreased Quench Break	Better process control decreases loss due to quench break	1% production gain of 125 sq meters (1,355 sf) = $950/month	$11,400
Reduced Labor	100% machine inspection replaces off-line human inspection	Save up to 25% FTE (2 shift production)	Up to $25,000
Greater Customer Satisfaction	Higher quality product; more positive market perception of company	More competitive bids; opportunities in new, high-margin markets	$$$$$
Total ANNUAL Cost Savings, not including new business opportunities: $137,400+

Assumptions based on data from current Osprey users:

Typical replacement costs reflect a mix of residential, commercial, and industrial products
12,500 square meters (134,000 sf) per month typical production through tempering plant
Average total value of tempered product (including glass and tempering cost) = $10/square meter ($.95/sf)
Labor cost including salary and benefits = $50,000/year

ADDITIONAL INFO

The patented Osprey^™ 9 Distortion Inspection system by LiteSentry^™ is the industry standard for real-time inspection and measurement of tempered glass and sheet plastic. The Osprey^™ is the only system meeting the requirements of leading architects, Vitro (formerly PPG) Certified Network, Guardian Select Fabricators, and suppliers to U.S. government contracts.

The Osprey^™ is designed and manufactured in the U.S. to the highest standards of precision and durability. Using patented optics, high-speed cameras and powerful algorithms, the Osprey^™ 9 measures all types of optical distortion including:

roll wave
edge kink
local bow
pocket
side kink
hammer
bird’s eye
picture framing
belly banding
edge lift
corner lift
bi-stability
saddle bow
oil-canning
soft-center
center kink
vertical kink

Since the Osprey^™ was invented in 1999, hundreds of systems have been installed in tempering plants on five continents, providing state-of-the-art technology in optical distortion inspection for heat-treated glass and sheet plastic. The Osprey^™ works with any heat treatment / tempering / toughening line and is designed for installation on tempering lines manufactured by Cooltemper/TCME, EFCO, Glasstech, Glaston, Jinglass, Keraglass, Landglass, Lisec, Mappi, Northglass, Taifin, Tamglass, tk, Uniglass, and Yuntong.

BROCHURES

Osprey^™ 9
Distortion

Osprey^™ 9 Inspection Systems

LiteSentry's revolutionary Osprey^™ inspection systems include the only high preforming systems that meet and exceed growing requirements of leading architects and glass suppliers, including mandated distortion and anisotropy measurements.

We pride ourselves on holding our systems to the highest standards in the industry with our state-of-the-art technology and precision data. With LiteSentry^™ you'll be able to detect and prevent defects, improve your yield, and increase customer satisfaction and retention.

Key Application: Tempering Furnaces

Key Application: Tempering Furnaces

Key Application: Tempering Furnaces

Key Application: Laminating Lines, Extruded Sheet Plastic

OSPREY^™ 9 DISTORTION

KEY APPLICATION

Tempering Furnaces

The highest standard for precision and durability.

Material Types

Data & Display

Measurement

System & Optics

Assumptions based on data from current Osprey users:

Learn how the new Osprey^™ 9 can increase your bottom line.

© 2020 LiteSentry. All Rights Reserved.

Osprey™ 9Distortion

Osprey™ 9 Inspection Systems

LiteSentry's revolutionary Osprey™ inspection systems include the only high preforming systems that meet and exceed growing requirements of leading architects and glass suppliers, including mandated distortion and anisotropy measurements.

We pride ourselves on holding our systems to the highest standards in the industry with our state-of-the-art technology and precision data. With LiteSentry™ you'll be able to detect and prevent defects, improve your yield, and increase customer satisfaction and retention.

Key Application: Tempering Furnaces

Key Application: Tempering Furnaces

Key Application: Tempering Furnaces

Key Application: Laminating Lines, Extruded Sheet Plastic

OSPREY™ 9 DISTORTION

KEY APPLICATION

Tempering Furnaces

The highest standard for precision and durability.

Learn how the new Osprey™ 9 can increase your bottom line.

© 2020 LiteSentry. All Rights Reserved.

Osprey^™ 9
Distortion

Osprey^™ 9 Inspection Systems

LiteSentry's revolutionary Osprey^™ inspection systems include the only high preforming systems that meet and exceed growing requirements of leading architects and glass suppliers, including mandated distortion and anisotropy measurements.

We pride ourselves on holding our systems to the highest standards in the industry with our state-of-the-art technology and precision data. With LiteSentry^™ you'll be able to detect and prevent defects, improve your yield, and increase customer satisfaction and retention.

OSPREY^™ 9 DISTORTION

Learn how the new Osprey^™ 9 can increase your bottom line.